TURBO BLOWER
WHY TURBO BLOWER?
FEATURES OF TURBO BLOWER
- In Econoic terms
- It can be recover the initial investement cost within 3 years with high energy efficiency compared to the existing positive displacement blowers.
- Minimizes management cost through simple installation and maintenance.
- In Enviromental terms
- Vibration and noise are very small, so it can be installed in residential areas.
- Since it is 100% oilless, it is an eco-friendly facility without any environmental pollution caused by oil.
- Due to the small installation area, the space on the site can be used efficiently.
- In Convenience terms
- It provides optimal operating point depending on the site condition with a wide operation area.
- No need for a separate cooling system because the motor is cooled by suction air.
ENERGY SAVING
FEATURE
STRUCTURE
1. TOUCH LCD
- All command inputs and status monitoring required for blower operation, including driving and stopping, can be performed.
- It consists of four screens: MAIN, DATA, MAP, and TRIP
2. INVERTER
- It adjusts rotational speed of the motor and the compression unit by changing the frequency according to the command of the controller.
- Additional energy saving is able to by adjusting capacity.
3. COOLING AIR SILENCER
- It acts to reduce generated noise when motor cooling air is discharged to the outside.
- It is designed to connect pipes and discharge them directly to the outside if necessary.
4. BLOW-OFF VALVE
- It prevents compressed air from flowing back from the pipe to the Air-End when blower starts and stops.
- It prevents an Air-End from the trip such as surge and overload operation.
5. AIR-END
- It consists of a high-speed motor, impeller, and air bearing and makes compressed air.
- It is designed with an optimal cooling structure to secure reliability.
6. INLET SILENCER
- It acts to reduce noise emitted to the outside through the suction path in the Air-End.
STRUCTURE
- Impeller
- Scroll (Volute)
- Body (Motor Case)
- Shaft (Rotor)
- Stator (Winding)
- Journal Bearing
- Thrust Bearing
- Cooling Fan
MOTOR COOLING
An efficient air flow path system has been established so that cooling air can optimally cool the motor.
IMPELLER
- Forged aluminum is processed directly with a 5-axis machine.
- It provides the best aerodynamic efficiency because the impeller is designed and manufactured according to customer requirements.
SHAFT [ROTOR]
- Various rotors are used depending on the site condition.
- The rotor has no power transmission loss because the impeller and the motor cooling fan are directly connected.
STATOR [WINDING]
- It is designed to minimize iron loss.
- The air flow by the cooling fan was accurately predicted and the cooling performance was improved.
- High efficiency and quality stability of the stator were secured.
ACE TURBO has secured the quality stability of Turbo Blower by producing reliable air bearing with its own structure and coating technology.
THRUST & JOURNAL BEARING
MULTI-LEAF BUMP TYPE
- During startup, wear caused by solid contact between the rotating shaft and the top foil was mitigated to improve lifespan.
- It is designed to have excellent high-speed safety by increasing rigidity and attenuation by more than 30%.
DOUBLE-LAYER TEFLON COATING
- Double-layer Teflon Coating was developed to improve the wear resistance and adhesion of the coating.
3-STEP HEAT TREATMENT
- In order to improve the rigidity and tensile strength of the bearing, we developed our own three-step heat treatment process by adding a loosening process.
- According to this process, Inconel material was heat treated to improve the reliability of bearing.
DOUBLE-BUMP STRUCTURE
- It is designed in the structure of one top two bump foil.
- The reliability of the product has been improved by preventing the deformation of bearing despite rapid load fluctuations.
RELIABILITY TEST
- The wear resistance of the coating was continuously confirmed through a reliability test that reproduced the harsh conditions.
- More than 50,000 on/off tests can guarantee durability for more than 10 years.
COMMUNICATION PROTOCOL
- The application of the common protocol (Modbus) has promoted user convenience.
- Various protocols (Profibus, Ethernet, etc.) can respond to customer requests with separate option configurations.
USER CONVENIENCE
- Best active surveillance control function by hiring an easy-to-understand and convenient interface for users.
- Stable operation of the product by applying the high-resolution color touch screen.
- Three separate switches are adopted for emergency situations and applied them to enable rapid product operation.
THE BEST CONTROL SYSTEM
- With the optimal control system configuration, precise speed control by inverter algorithm has implemented.
- Various driving modes are provided to meet the requirements of product users to actively respond to changes in the field environment.
- As an option, we provide stable product operation by supporting integrated operation and monitoring control.
CHANGE THE FILTER
REPLACEMENT OF PART
- Parts were arranged so that the user could easily check the parts and provide an optimal space convenient for site maintenance.
- In particular, the Control Panel is designed to be concise and structured to have excellent performance and long lifespan.
INSTALLATION MAP
Measure the 5 points at the specific pressure.
- 7 patents, 2 software, 1 trademark and 1 design
- 7 models have Certificate of High efficiency energy issued by Korea Energy Management Co.
- ISO 9001/14001, Q Mark, CE, UL